Osteosynthesis
Medical Devices

Osteosynthesis

Osteosynthesis is a surgical method used to stabilise broken or displaced bones through internal fixation. Traditionally, standardised plates, screws and pins were used to hold bone fragments in place. Patient-specific osteosynthesis uses custom-made implants precisely designed to fit the patient’s bone structure, offering a significant advantage in terms of accuracy.

The design and production process

The process begins with comprehensive pre-operative planning, using 3D imaging techniques to map the patient’s precise anatomy. Using these images, virtual models of the damaged bone or bone to be treated are created. Based on these models, a patient-specific implant or fixation device is designed to perfectly fit the shape and contours of the patient’s bone.

Thanks to advanced Computer-Aided Design/Computer-Aided Manufacturing (CAD/CAM) software, every aspect of the implant or fixation plates can be precisely personalised, from the size and thickness to the placement of the screws and drill holes. This leads to a better fit, less tissue irritation and faster and more stable bone healing.

Benefits of Patient-Specific Osteosynthesis

The tailored approach to osteosynthesis offers numerous advantages over traditional methods:

  • Perfect Anatomical Fit: Each implant or fixation system is designed specifically for the patient, ensuring a perfect fit to the unique bone structure. This improves fixation stability and minimises the risk of complications.
  • Less Invasive: The precise fit and optimised screw or plate placement allow the surgeon to use less invasive techniques. This results in smaller incisions, less damage to surrounding tissues and shorter recovery time.
  • Faster Recovery: Because the implant fits perfectly to the bone, healing time is significantly reduced. The precise placement reduces the risk of secondary corrections and promotes better bone fusion.
  • Enhanced Aesthetics and Functionality: Patient-specific osteosynthesis ensures that the shape and function of the bone are restored as naturally as possible. This is especially important in procedures on the face or other visible parts of the body, where both aesthetic and functional results are crucial.

Materials: Strong and Biocompatible

The materials used for patient-specific osteosynthesis are carefully selected to be both biocompatible and durable. We use high-quality materials such as titanium and medical polymers such as PEEK, which are known for their strength, light weight and excellent integration with human tissue.

  • Titanium: Titanium is often used in osteosynthesis because of its strength, low weight and high biocompatibility. It is corrosion-resistant and integrates well with bone, making it ideal for long-term implants.
  • PEEK (Polyether Ether Ketone): This advanced polymer is strong, flexible and lightweight, and is often chosen for its radio transparency. This allows good monitoring of bone healing with imaging techniques without the implant obstructing vision.

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